Designing and printing a Hot Air Gun stand

This day I started off with designing a stand for the Hot Air gun. As I felt that without it the device keeps floating around the table. So I started off by making the design in Rhino.

weller

First, I measured the dimensions for the gun using the vernier caliper and finalized the design for the stand. I wanted the hot end to be facing up as in case the power was not switched off, it wouldn’t overheat any surfaces it is near to.

calliper

Next I drew a 2D outline of the stand in Rhino. I was able to do this based on the brief experience I had with it. Furthermore, I made the curves into a surface and then extruded it to a height of 5mm. And it looked like this:

rhino1

Later, Francisco recommended on adding triangular support to the holders to make it more robust. I did this by drawing the outline for the structure, then turned it into a surface and then did a Boolean union to close the whole design into a closed poly surface. It looks like this:

triang

After this, I exported the file in the .stl format and opened it in Cura. I downloaded the software from here:https://ultimaker.com/en/products/cura-software. The preview of it looks like this:

cura

I then chose the advanced settings option and double checked for these parameters:

settings

Download files: HotAirGun.3dm, HotAirGun.gcode, HotAirGun.stl

Printing on the 3D printer

First I loaded the exported .gcode file into the SD card of the Ultimaker. And inserted it into the 3D printer. Next, I selected “Print” and chose the file from the card.

print

After that, the printer started heating the extruder and after sometime started printing. However, I noticed that after the first few lines, the filament was no longer continuously extruding from the machine. 

error

So, I stopped and cleaned the bed to ensure there is no dust on it. And also tried cleaning the extruder of burnt material by moving the filament through it continuously till no more black residues were coming out from it and it was unclogged. I did this by selecting the "Move material" option from the "Advanced" menu in "Maintenance".

move

I tried printing the design again and this was completed successfully.

correct
finished